Abnormalities are caught too late
A stopped machine or an out-of-range temperature or pressure is only noticed when someone walks by. Every late discovery adds downtime and risks a late delivery.
Late alerts
Depends on people checking the floor
One partner – One system – 5 seamless layers
Connect your machines. Run production in real time.
Hapo Smart Factory delivers end to end, from the control cabinet to the director’s office: PLC, SCADA, MES, WMS and ERP, with AI throughout. Start with the machines you already have, legacy ones included, and add layers as your needs grow.
Why factories invest in digitalization yet see no operational results
Many factories have started digitalizing, but piece by piece, so data still breaks between the machines and management.
Old and new machines do not talk to each other
Many machine generations, many vendors, many connection standards. Older machines have no network port, so their data flows nowhere.
Disconnected machines
Many vendors, many standards
Scattered data that never reaches management systems
Figures are still written by hand and typed into Excel; each tool stands alone, with no link to SCADA, MES, WMS or ERP. The investment is made, but operations do not improve.
Broken systems
Manual consolidation from many sources
Factories need one unified architecture, not another standalone tool.
Haposoft surveys and advises on a roadmap before building, then delivers the 5-layer architecture with one team accountable for the whole system.
See how it worksOne partner, 5 seamless layers: from control cabinet to management
Hapo Smart Factory collects, controls, manages and analyzes production data in real time, linking machines to planning, warehouse and management.
Real-time monitoring
Equipment OEE Performance
78.6%OEE
Performance92.1%
Quality96.3%
Availability88.2%
OEE today+4.8% vs. yesterday
06:0012:0018:00
Connect old and new machines
We collect signals directly at the cabinet and sensors, so even machines without a network port join one system. The first phase only reads data and never touches machine control. Control cabinet design and PLC programming come in a later phase, with a safety assessment done together with your plant.
One screen for the whole factory, 24/7
SCADA shows Running / Stop / Alarm and every device’s parameters, raises threshold alerts and keeps history; it recovers on its own after a power cut.
Operate and manage on real data
MES dispatches orders to each machine and measures OEE automatically; WMS manages stock by lot; ERP and the AI Agent use that same data to support decisions.
One team for the entire system
From control cabinets and PLCs to ERP and AI, one team designs and delivers. An existing ERP is integrated via API without disrupting what already runs.
A 5-phase roadmap toward the lights-out factory
No factory jumps straight to running itself 24/7. Each phase is one layer of Hapo Smart Factory, starting from the machines you already have.
- Phase 01The optimal first step
CONNECT
Control cabinets, PLC, IoT: connect and standardize data, even from legacy machines. Read-only, with no changes to machine control.
- Phase 02
SEE
SCADA: the whole factory on one screen, instant alerts and history.
- Phase 03
OPERATE
MES, WMS: work orders, OEE, lot-based warehouse and traceability. Two-way sync with Hapo ERP by work order.
- Phase 04
MANAGE
ERP: orders, purchasing, warehouse and accounting on one data source.
- Phase 05
OPTIMIZE
MES and ERP run in sync across the whole plant; the AI Agent spots anomalies and suggests decisions, moving toward the lights-out factory.
Running in real factories
More than 200 machines connected in Vietnam and abroad, from food chemicals to precision metalwork exported to Japan.
Food chemicals
Smart Factory project
AFChem
Batch monitoring and traceability on SCADA, MES and ERP.
Designed control cabinets and programmed PLCs; SCADA monitors mixers and tanks; MES manages batch work orders and traceability; ERP is linked to production data. Automated the wastewater treatment station.
100% of batches traceable from finished goods back to materials and parameters; instant threshold alerts and automatic reports by lot and shift.
Precision metalwork exported to Japan
Smart Factory project
Indema
Stamping and cutting machines monitored, and work orders issued in the system, without replacing the line.
Connected 10 old and new stamping and cutting machines via PLC to SCADA, with a work-order module: managers issue orders to workers in the system instead of on paper and by phone, and actual output comes straight from the machines instead of handwritten logs.
Paperless production orders, accurate actual output and early warning of orders at risk of late delivery.
Mechanical parts: stamping, screws, assembly
Smart Factory project
Hai Phuong
From stamping and screw machines to integrated SCADA, MES and ERP.
Connected 28 stamping and screw machines via PLC to SCADA for 24/7 monitoring; MES issues orders and records output per machine; ERP links sales, planning, purchasing, production, 6 warehouses and delivery on one data source.
Hidden downtime exposed, true productivity and cost known, and spare capacity visible for sharper quotes and order intake.
Smart Factory Deployment Roadmap by Stage
Choose the right starting point for your factory's current systems and build your Smart Factory step by step.
Starter package
For factories without a digital foundation
Starting from
From
24million VND
Software PackageFrom
54million VND
Turnkey PackageIncludes Phase 1 (Connect) and Phase 2 (See). Reads machine data only, with no changes to machine control.
Included
- PLC connectivity
- Real-time production dashboard
- Automatic OEE calculation
- Standard alerts and reports
Upgrade package
For businesses with existing systems
A good fit if you have:
Machines already connected and monitored
Businesses that already monitor machines and want to run production and stock on data.
Already using MES / ERP / SCADA
Businesses that want to integrate existing systems and move toward a complete Smart Factory.
Ready for AI and automation
Expand to ERP and the AI Agent, moving toward a self-running factory.
Advanced modules such as Zalo/email alerts, MES, WMS, ERP and the AI Agent are quoted as a turnkey package or by man-days based on actual needs.
Related solutions
Solutions that commonly follow or sit beside this one. Each runs independently; links between them are built in a deployment project.
Manufacturing ERP (Hapo ERP)
Hapo ERP manages orders and work orders and syncs both ways with Smart Factory: work orders go down to the floor, actual production results come back to ERP.
Sales Management (Hapo SMS)
Hapo SMS handles deals, contracts and orders before they become work orders. Matching delivery dates in Hapo SMS against actual shop-floor output is an integration built in your project.
QCLab - Laboratory Management
Pair machine monitoring with a lab system so quality results sit next to production data. Connecting them is project work.
Ready to optimize production performance?
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Guide: “The 5-Phase Smart Factory Roadmap for Manufacturers”